Capability
◆ Mold Engineering
Sendal's Superior Quality of mold making is determined not only by modern equipment, but also by Professional Management Personnel and Experienced Workers. They are conscientious and rigorous to each step in the course of production. We seriously implement the design ,material choosing and mold making according to standard procedure, which ensures high quality of mold and manufacturing parts.
For Mold Trial , we fully test all molds in-house and trials are conducted on modern machines and secondary equipment. Testing reports and process data are provided to customer for rapid start up. We are sure about tight quality control to guarantee excellent product each time, every time. Mold trial samples will be provided to customers to confirm in time together with " Inspection Report".
Sendal knows well that the quality and stability of materials are very important to mold making. Our customers have more confidence in our materials with strict QC standard and advanced quality control system such as ultrasonic detecting, chemical composition analysis, metallographic microstructure analysis, tensile strength testing, etc.
To meet the Custom Injection Molding or Sub-Contract Manufacturing need, we usually supply follow manufacturing service. we understanding well of industrial plastic materials. We processes and specializes in many engineering-grade materials including ABS, Polycarbonate, Nylon, PSU, PET, PBT, PPS, POM, Flexible PVC,PVDF, Silica Gel, even some special material such as PEEK so on. In addition, we can process some metal materials such as aluminum and zinc alloy .Our manufacture process as follows:
Over-Molding
Over molding combines plastics with materials like rubber to form a completed part. It's a two step process, the over molding process uses a pre-formed plastic part placed into a mold. The second material is then injected into the mold, covering all or part of the first part. Over molding is a good choice if you want to mold a rubber piece onto a piece of hard plastic."
Over molding combines plastics with materials like rubber to form a completed part. It's a two step process, the over molding process uses a pre-formed plastic part placed into a mold. The second material is then injected into the mold, covering all or part of the first part. Over molding is a good choice if you want to mold a rubber piece onto a piece of hard plastic."
Insert Molding
Insert Molding Combining metal & plastic component in an injection process is not an easy task. Having close partnership with some of the best metal stamping companies, Senke provides high quality insert molded components to customers in the electronics, industrial, and consumer goods industries.
Insert Molding Combining metal & plastic component in an injection process is not an easy task. Having close partnership with some of the best metal stamping companies, Senke provides high quality insert molded components to customers in the electronics, industrial, and consumer goods industries.
Two shot Molding
Two-shot process first injects one color material into the mold, then injects the second color around or over the first. It's a cost-effective method to produce plastic parts with two or more colors molded at the same time, such as remote control buttons or dashboard faceplates.
Two-shot process first injects one color material into the mold, then injects the second color around or over the first. It's a cost-effective method to produce plastic parts with two or more colors molded at the same time, such as remote control buttons or dashboard faceplates.
Precision Molding
Our Precision Injection molding is done in a temperature-controlled environment installed with automatic precision injection machines together with centralized material feeding system. We provide close tolerance engineered resins of mechanical drive components, gears, and plastic part for coffee machines and so on.
| Capabilities | Equipment List (Mold Engineering) | |||||||||||
| Automation | Automated molds run unattended. | |||||||||||
| Maximum Shot Size | 45 inch | |||||||||||
| Machinery List | Injection molding machines with capacities to 450 tons. | |||||||||||
| Secondary Operations | Trimming, deflashing, grinding, sanding, drilling, pad printing, hot-stamping, sonic welding, machining, solvent bonding, custom packaging, light assembly, painting, bar coding. | |||||||||||
| Quality Assurance | Full compliance to ISO9001-2000 | |||||||||||
| Special Services | Provide knowledgeable input on product design. | |||||||||||
| Critical Tolerance | Specify critical dimensions/tolerances if not detailed on print. | |||||||||||
| Typical Annual Volume |
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